Finishing Bale Walls with Siding

A little known fact in the bale building realm is that a handful of people scattered across different continents have experimented with the idea of finishing their bale walls with wood or some type of manufactured siding. The technical term for siding over a bale wall assembly is a “rain screen.” The use of a rain screen (sometimes referred to a “multiple defense assembly”) on a bale wall plays the role of keeping rainwater off of the bale portion of the wall. This is in contrast to the standard way of finishing a bale wall with plaster and allowing moisture to come into contact with it on a regular basis (also referred to as “faceseal” walls). In fact, almost all of the literature to date on bale-wall construction makes the assumption that they are faceseal assemblies.

In this article, we are going to take a look at the pros and cons of in-stalling siding over a bale wall. To some people the idea of not having a plaster finish on a bale house would seem weird, mainly due to aesthetic reasons. However, for those who have chosen to use siding, aesthetics take a backseat to function due to high rates of rainfall throughout the year, as well as constant high humidity. The option of allowing bale walls to even get wet in the first place is not an option and therefore other systems must be considered.

For those of us who live in drier climates, the consideration of moisture is not as dire, therefore giving us more choices. However, doesn’t the siding option make sense if you are concerned about moisture at all? If you would like to design a building with mixed finishes, such as a combination of plaster, masonry and siding, this would open up the opportunity to include bale walls as an option on those projects. In fact, by installing a rain screen over bale walls are we not greatly reducing the potential for moisture damage, as David Eisenberg puts it, by “designing problems out of the project” from the start? We will explore these issues and hopefully offer you another choice in your search for solutions.

Rain Screens
In the old days, a rain screen was simply an exo-barrier that was attached to a building to catch rainwater and shed it before it could hit the structure behind it. The Norwegians titled this approach the “open-jointed barn technique,” since originally it was used in conjunction with the construction of barns¹.

With tighter construction and newer forms of finishes, the technology of rain screens has evolved into a science. One of the advantages of using a rain screen on a bale wall is that, no matter
how you do it, it will probably add a significant layer of protection that would otherwise not exist. This assumes that you do not install the siding to accidentally direct water into the wall. The potential exists for this to happen, so just like any other type of finish, pay attention to the details!

Siding over bale walls

No matter what type of wall you build, the driving forces of moisture will be:

• Air pressure difference (gradient)
• Gravity
• Surface tension
• Capillary action
• Rain drop momentum.

The dominant force acting on your walls will be the difference in air pressure across the siding itself.  As the wind blusters around your house, there are pockets of less and more pressure ever changing within and around your wall assemblies. The main goal is to minimize any pressure differences so water is not accidentally driven into the wall assembly. By minimizing pressure differences, the main force acting on nearby moisture will then be gravity, drawing water down to the ground where it belongs, before it reaches your bales.

In order to equalize pressure, an air gap behind the cladding (siding) needs to be well ventilated to the atmosphere. This can be achieved through different methods, but whatever you do, make sure not to create a gap for wind to blow rain behind the cladding. This means providing ventilation behind the siding so air can pass through easily, but including a barrier at the points of ventilation to keep wind-driven rain from entering.

The advantages of using a rain screen are:

• Adds another option for finishing bale walls (aesthetic),
• Keeps moisture completely off the bale portion of the wall assembly,
• Provides replaceable/changeable finish,
• Has low or no maintenance (depending on material),
• Uses local materials in northern climates near forested areas.

The disadvantages of using a rain screen are:

• Plaster finish is not an option on a bale wall,
• May not be as durable as some types of plaster,
• Materials may not be sustainable or even available in your area,
• Aesthetic of siding may not match your project.

Rain Screen Concept on Bale Walls

It is important to remember that no matter how we finish bale walls, they must be sealed with plaster. This means that even if we choose to use a rain screen, we must apply at least one coat of plaster. One way to install siding on bale walls is to first install nailers for the siding. These can be in the form of 2-in.x2-in. wood strips attached to the sill plate and beam at the top of your bale wall.
We recommend attaching the nailers before stacking the bales, but you can do it afterwards if you like. Once the nailers and bales are in place, one coat of plaster is applied between the nailers. A rough coat of plaster over the bales is all that is necessary. Little or no troweling is required because no one will ever see the results. After plastering, building paper is stapled to the nailers and the siding is then installed, leaving a gap behind the paper for ventilation and drainage.

One issue of concern with this method is the gaps that can occur between the plaster and nailers as the nailer wood shrinks over time. These gaps can allow air to ?ow in and out of the bale wall, creating a loss of insulating value, as well as a path for insects and/or rodents. Extra care and/or the application of caulk can take care of these gaps. Also, these gaps can be eliminated if the nailers are installed after plaster is applied. Whatever you do, be sure that a gap remains between the back of the siding and the plaster.

This is but one way to install siding on to a bale wall. There are variations to this concept, but the goals remain the same – keeping rainwater and back-splash off your bale walls. Pay attention to the details and remember the forces that are acting on water that comes into contact with your walls. Holding these basic concepts in mind will help you design your wall system. And most important, do your homework first!

Happy wall building!

Resources
1. Rainscreen Cladding: A Guide to Design Principles and Practice.Anderson, J.M. & Gill, J.R. Butterworth-Heinemann, 1988.
www.shildan.com/Rainscreen/History.htmlhttp://irc.nrc-cnrc.gc.ca/pubs/ctus/17_e.htmlwww.greenhomebuilding.com/pdf/RainScreen.pdfwww.cmhc-schl.gc.ca/en/inpr/bude/himu/coedar/loader.cfm?url=/commonspot/security/get?le.cfm&PageID=70139

Ed.Note: Jeff encourages TLS readers to send in questions and comments to The Last Straw. There may be outstanding issues that builders are dealing with that most laypeople may not aware of. There are always many questions from people new to straw-bale construction. With this in mind, this column is offered and intended to encourage everyone to educate themselves to the fullest extent regarding building construction, and we are here to help in any way we can. This forum endeavors to offer the best of our knowledge, with no claim to its completeness, but to the spirit of bale building as a continuing evolution of one form of habitat within the larger realm of natural building. We offer this forum for dialogue, with no implication of being right or wrong. This forum is for you, the learner, artisan and teacher.

Jeff Ruppert, P.E., Principal, Odisea LLC, Ecological Building, Engineering and Consulting, P.O. Box 1505, Paonia CO 81428, 970.948.5744  <jeff@odiseanet.com> www.odiseanet.com
Jeff has been in the construction trades for over 25 years, beginning as a laborer and draftsman on his father’s construction projects. He has spent many years working on construction projects he designs, and is a licensed engineer in Colorado.